Neoloy Tough-Cells Categories

Neoloy® Tough-Cells Category B is the most Qualified Solution for Drainage Systems, Channel Protection and Earth Retention

Neoloy Tough-Cells Category B – Qualified for Channels and Retaining Walls

Neoloy Tough-Cells Category-B provides strong, durable and reliable protection for earth retention walls and channels subject to high flows, typically using soil, gravel or concrete for structural infill. New guideline emphasizes the key geocell properties required for road base reinforcement 

Highlights of Guideline Neoloy’s Unique Category B Led to Key Performance Benefits for Drainage and Channels:

  • Self-draining – prevents hydrostatic pressures. 
  • Flexible – prevents cracking or degradation. 
  • More cost-effective – than concrete, rip-rap, gabions. 
  • Non-degradable – resistant to water, UV, temperatures. 

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Neoloy’s Unique Category B Led to Key Performance Benefits for Walls:

  • Save concrete/costs in design and installation 
  • Very fast installation – does not require heavy machinery 
  • A flexible system yields to earth movement (high seismic resistance). 
  • More cost-effective than concrete, segmental retaining walls (SRW), gabions and green walls. 

Neoloy Tough-Cells Category-B Qualified: Sample Case Studies

  • Reinforced Waste Pond Embankment 
  • Bioswale Stormwater Management
  • Foundation Stabilization for Reservoir
  •        Steep Slopes (45-81⁰) & Seismic Resistant
  •        High Slopes (no limitation)
  •        Integrated Earth Stabilization

NOTE: The optimal Neoloy Tough-Cells Category is determined only after PRS evaluates your project requirements and prepares a geotechnical engineering design

Neoloy Tough-Cells Qualified Category-B GeoTechnical Engineering Properties

  • Cell Wall Height: 50, 75, 100, 120, 150, 200 mm 
  • Cell Opening Size (weld distance): 330, 356, 445, 660, 712 mm 
  • Elastic Stiffness (Dynamic Mechanical Modulus – DMA): > 750, 650, 450 MPa (at 30, 45, 60°C) (ASTM E2254). 
  • Permanent Deformation (Creep) – Stepped Isothermal Method (SIM): <3% deformation (creep) = period of 75 years (ASTM D-6992) 
  • Tensile Strength: 13 kN/m, Perforated (Wide-width) (ISO-10319) 

Typical Geotechnical Engineering and Landscape Architecture Design Guidelines

Application & Infill 

Sample Design Requirements 

Sample Product Specification 

Drainage Channels Infill: Concrete 

 

Flow Velocity ≤5m/sec, 

Side-slope <34⁰ (1V:1.5H): 

Flow Velocity ≤6m/sec, Side-slope <45⁰ (1V:1H): 

PRS-356-075-B 

 

PRS-356-100-B 

 

Retaining Walls Infill: Granular Material 

 

 

Gravity Wall: <5m height 

·Reinforced Wall: >5m height 

Acoustic Barrier 

Free Standing wall 

 

PRS-445-200-A 

PRS-445-200-B, 4-cell wide (1.16m), 

+ uni-axial geogrids 

PRS-445-200-A/B 

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Neoloy® Tough-Cells Category C is designed for Base Reinforcement of Paved Roads and Unpaved Roads (highways, access, asphalt and more)

Neoloy Tough-Cells Category C is the only Qualified Solution for Access Roads and Asphalt Roads

Neoloy is an idealgeocell reinforcement solutionfor paved and unpaved roads adopted by leading international companies. Neoloy Tough-Cells stabilize subgrade, reinforce the base and reduce degradation of the surface layer. 

Neoloy Tough-Cells Category-C Tough Cells – Sample Case Studies

Unpaved Access Roads 

  •        Access Road over Swamp
  •        Access Road from Sand through Desert
  •        60% Lower Construction Costs
  •        $1m Yearly Maintenance Savings

Paved Asphalt Roads 

  •        50% Less Installation Costs
  •        Reduce Highway Maintenance
  •        RAP Paved Roads
  •        Reinforcing Road Shoulders

NOTE: The optimal Neoloy Tough-Cell Category is determined only after PRS evaluates your project requirements and prepares a geotechnical engineering design.

If you want to Build a Durable Road and Lower your Costs - Contact Us Now

Neoloy Tough-Cell Category-C Geotechnical Engineering Properties

  • Cell Wall Height: 50, 75, 100, 120, 150, 200 mm 
  • Cell Opening Size (weld distance): 330, 356, 445, 660, 712 mm 
  • Elastic Stiffness (Dynamic Mechanical Modulus – DMA): > 475-725 MPa (ASTM E2254) 
  • Permanent Deformation (Creep) – Stepped Isothermal Method (SIM): <3% deformation (creep) = period of 75 years (ASTM D-6992) 
  • Tensile Strength: 19 kN/m, Perforated (Wide-width) (ISO-10319) 

 

Typical Geotechnical Engineering Road Design Guidelines with Low Modulus Infill

Application & Infill 

Sample Design Requirement 

Sample Product Specification 

Gravel Road on Soft Soil 

Paved Asphalt Road on Soft Soil 

(Various infill types) 

PRS-330-100-C in Base Layer 

PRS-330-120-C in Base Layer 

PRS-330-150-C in Base Layer 

 

 

If You want to Build a Durable Road and Lower your Costs

Neoloy® Tough-Cell Category D is the only Qualified Solution for Heavy-Duty Infrastructure Applications

Use Heavy Duty Neoloy Tough-Cell Category D to Save Maintenance Costs on Heavy Duty Load Applications

Neoloy Tough-Cells Category D is the solution for heavy-duty load support applications – it gives you the long-term confidence to construct ports, airports and railways over any soil and save construction and maintenance costs. 

NOTE: The optimal Neoloy Tough-Cell Category is determined only after PRS evaluates your project requirements and prepares a geotechnical engineering design. 

Start Evaluating Neoloy Tough-Cell for Soil Reinforcement

  • Cell Wall Height: 50, 75, 100, 120, 150, 200 mm 
  • Cell Opening Size (weld distance): 330, 356, 445, 660, 712 mm 
  • Elastic Stiffness (Dynamic Mechanical Modulus – DMA): > 800, 700, 650 MPa (at 30, 45, 60°C) (ASTM E2254). 
  • Permanent Deformation (Creep) – Stepped Isothermal Method (SIM): <3% deformation (creep) = period of 75 years (ASTM D-6992) 
  • Tensile Strength: 22 kN/m, perforated (wide-width) (ISO-10319) 

Typical Heavy Duty Pavement Category-D Geotechnical Engineering Guidelines

Sample Application & Infill 

Sample Design Requirements 

Sample Product Specification 

  • Railway track stabilization 
  • Port working platform 
  • Airport reinforced pavement 
  • Railway Subballast Reinforcement 
  • Port Pavement Reinforcement 
  • Airport Pavement Reinforcement 
  • PRS-330-100-D in Base Layer 
  • PRS-330-120-D in Base Layer 
  • PRS-330-150-D in Base Layer 

Contact Us to Start Evaluating Neoloy Tough-Cell for Soil Reinforcement